300ton Heavy load AGV

Lonyu heavy-duty AGV can be used in the production, assembly, transportation and storage of large workpieces (overlong and overweight) in industries such as aviation, aerospace, military industry, high-speed rail, wind power, metallurgy, engineering machinery, ships, ports, airports, heavy trucks, molds, transformers, hydropower equipment and special industries

Load capacity ranges from 1 to 1000 tons, meeting the movement needs of all heavy objects and large components

With the self-developed AGV management system, it is suitable for flexible production lines of engineering machinery

Categories: Automated guided vehicle, backpack heavy duty AGV

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Product Details

AGV Management and Control System

The AGV Control system is connected with Party A’s MES system With automatic/manual dual insurance scheduling mode. Party A’s MES system issues instructions for handling tasks to the AGV scheduling system. Then scheduling system issues instructions for handling to AGV vehicles. After the AGV completes the tasks, it feeds back the completion information to the MES system.

AGV central management software realizes highly intelligent automated management of AGV vehicles by monitoring and control of the running AGV, real-time dynamic monitoring of the position of the AGV vehicle in the electronic map, updating the operating parameters of the AGV, controlling the behavior of the AGV vehicle and implementing traffic control at the intersection, which helps operators improve work efficiency and ensure safe driving of vehicles.

Automatic Charging Device

This automatic charging device is developed to meet the need of frequent matenal delivery of production and logistics. When its energy is lower thanthe preset value at working, the AGV will move to the charging station and communicate with this charging device. After the connection establishment, the charge electrodes will dock with the AGV automatically to achieve automatic charging. The electrodes will be separated from the AGV automatically when it finishes the charging and the AGV moves back to theworking area for material delivering. Thus, this device keeps the operator away from moving the heavy battery and the hassle of installation and disassembly, which greatly save charging time and make the whole system much more humanized and automated.

Core Advantage

Excellent capability   Breaking the actual load of 500 tons, support complex terrain omnidirectional movement
The use of professional finite element analysis, optimize the structure of the car body, avoid the deformation of the structure, prolong the service life
Self-developed differential drive is adopted to eliminate the shear force in the process of stopping, steering, transverse movement and rotation of the AGV
Adaptive outdoor complex ground, temperature, humidity, rain and snow days can be normal operation
Intelligent control Hardware and software are highly integrated to realize the intellectualization of the whole vehicle
The highly intelligent cooperation among multiple drives controls the free omni-directional movement of the vehicle body
Automatic weighing, showing the center of mass, and equipped with hydraulic suspension damping system, to ensure the stability of the platform
Man-machine interaction system is simple and easy to operate, and work orders can be issued quickly
Efficient production  Products quick response, monthly production can reach 200 large equipment
Drive module, control cabinet, system and other modular design and production
Using laser sensor, referring to the tooling to automatically adjust the left and right distance, to ensure stable access
Standardize production process, ensure production efficiency and product quality consistency
Safe and Reliable  Vehicle gauge level quality assurance, to achieve zero safety accidents
Based on the 80-ton biaxle drive design, the stress distribution is reasonable and the whole car has high redundancy factor
Collect and run big data, analyze and visualize the data, and predict bad situations in advance
Non-contact laser sensor detection + contact anti-collision + three-color light + speaker + emergency stop of multiple protection

Product Specification Parameter table

Size/model	LYT-20	LYT-30	LYT-40	LYT-70	LYT-100	LYT-120	LYT-160	LYT-200	LYT-300	LYT-400	LYT-500	LYT-600
L(mm)	2800	4700	4700	4100	5200	5500	5500	6300	7500	9100	10800	1220
W(mm)	1600	1800		2300		2380
H(mm)	350	360		360		420
Lifting stroke(mm)	0-70			0-80		0-100
Dynamic load capacity

Rated load（T）	20	30	40		70	100		120	160	200	300		400	500	600
weight of the equipment（T）	3	4	5		5	6		6	6	9	12		16	20	26
Requirements for ground load-bearing capacity	5			10			15					20
Drive unit
Drive form	Omnidirectional type (differential assembly
Number of drive units	4	4	4		4	6		4	4	6	8		10	12	14
Power supply
Battery type	Lithium iron phosphate battery
Battery life	8（empty4+full4）
Fullroom charging time	≤3											≤4
Mobility characteristics
Motion mode	Go straight forward and backward, move sideways left and right, turn, spin in place, go diagonally, and drift
Walking speed range	0-20			0-15
Environmental conditions
Applicable ground	Concrete, self-leveling, steel plate
Climbing ability	3%
Protection grade	IP54
Upgrade items
Operation mode	Remote control + edge patrol
Dual-vehicle linkage	Series connection from front to back and parallel connection from left to right
Alarm content	Overload alarm, off-center load alarm

Product Features

Ultra-Low Design: Can be directly replaced with an air-cushion vehicle

Dual-Motor Linkage: Flexible switching between front-to-back and left-to-right linkage

Energy-Saving and Environmentally Friendly: Fast charging, ultra-comfortable operation, and long standby time

Low Noise: Low-noise operation improves the working environment

Differential Drive: Rolling friction eliminates ground damage

Omnidirectional Mobility: More flexible and efficient transport

Stable Performance: High stability, simple maintenance, and low investment

Applicability: Polyurethane wheels minimize ground damage

Application scenarios: This series of products are mainly applied in scenarios involving heavy material handling, such as transformer manufacturing, heavy machinery manufacturing, and large equipment installation. With the dual technological breakthroughs of ultra-low body and super strong load capacity, it breaks the performance boundaries of traditional material handling equipment and perfectly replaces air-cushion vehicles.