Heavy-Duty AGV Videos | 80T - 400T Transformer Handling | Lonyu

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600 Ton Synchronized Dual-Vehicle AGV Linkage System

For ultra-heavy electricity transformers exceeding the capacity of a single vehicle, our dual-vehicle synchronized AGV system offers a reliable solution. By pairing two 300-ton heavy-duty AGVs, this system achieves a combined capacity of up to 600 tons. Utilizing high-precision synchronization control algorithms and wireless communication, the two units operate as a single coordinated system to ensure stable, safe, and balanced transport across manufacturing plant areas.

Key Features

Dual-Vehicle Linkage: Real-time synchronized driving and steering control.
Capacity: Scalable up to 600 Tons for ultra-high voltage (UHV) transformers.
Safety Integration: Multi-sensor safety fields covering the entire combined footprint.

80 Ton Lifting AGV for Crane-Free Material Handling

Designed to eliminate the high risks and inefficiencies associated with overhead cranes, this 80-ton heavy-duty lifting AGV automates the transfer of transformers between assembly and testing stations. Equipped with a robust hydraulic or electric lifting deck, the AGV drives directly beneath the custom pallets or transport frames, lifts the load smoothly, and transfers it to the next workstation without auxiliary equipment.

Key Features

Self-Lifting Function: Eliminates the need for overhead crane rigging.
Precise Positioning: Laser-guided navigation for accurate docking with assembly fixtures.
Compact Footprint: Engineered to optimize space in busy assembly bays.

100 Ton Heavy-Duty AGV for Intralogistics

This 100-ton heavy load AGV is built for the rigorous demands of power transformer manufacturing facilities. It automates the transport of medium-to-large transformers through various production stages, including winding, core assembly, and final testing. Featuring a high-strength chassis and advanced suspension, it ensures the smooth transport of sensitive internal transformer components over different floor conditions.

Key Features

High Rigidity Chassis: Welded structural steel designed to withstand concentrated heavy loads.

Intelligent Scheduling: Integrates with factory MES/WMS for fully automated dispatching.
Adaptive Suspension: Minimizes vibrations during transit to protect internal components.

200 Ton Heavy-Duty AGV for Power Transformer Logistics

Specifically engineered for large-scale power transformer logistics, this 200-ton AGV provides a safe alternative to traditional rail cars and cranes. Its multi-axle steering system distributes the extreme payload weight evenly, reducing ground pressure on factory floors. With reliable path-following accuracy, the vehicle streamlines the workflow from the assembly hall to the test bay.

Key Features

Optimized Ground Pressure: Multi-wheel configuration protects workshop flooring.
Industrial Grade Reliability: Built with heavy-duty components for long-term continuous operation.
Flexible Routing: Easy path adjustment via software, avoiding the limitations of fixed rails.

200 Ton Omnidirectional Lifting AGV with 360° Spin

Navigating tight spaces with massive payloads is a major challenge in transformer plants. This 200-ton omnidirectional lifting AGV solves this issue by combining 360° zero-radius rotation (in-situ spinning) with crab steering, diagonal driving, and integrated heavy lifting capabilities. The AGV can maneuver through narrow aisles and position transformers with millimeter-level accuracy at assembly stations.

Key Features

In-situ Rotation: 360-degree spinning capability for extreme space optimization.
Omnidirectional Steerable Drive: Supports crab-walk, diagonal, and transverse movement.
Integrated Lifting Deck: Combines high maneuverability with heavy payload lifting.

300 Ton Heavy-Duty AGV for UHV Transformer Transport

Designed for the challenging requirements of Ultra-High Voltage (UHV) transformer transport, this 300-ton heavy-duty AGV features an advanced hydraulic suspension system. This system keeps the high-center-of-gravity load stable even when traversing slight slopes or uneven factory floors. The AGV’s robust steering and braking capabilities ensure safety during heavy transport operations.

Key Features:

Hydraulic Suspension: Equalizes wheel loads and dampens transport vibration.
UHV Transformer Compatibility: Engineered for ultra-heavy, high-profile electrical equipment.
Enhanced Brake Systems: Multiple redundant braking mechanisms for secure halting.

400 Ton Super Heavy-Duty AGV Transport Solution

Representing high-capacity single-vehicle engineering, our 400-ton super heavy-duty AGV is built for the largest power transformers in the industry. It simplifies the process of transferring completed transformers to final testing facilities or outdoor shipping bays. Its multi-wheel drive system and robust frame provide a dependable solution for heavy industrial material handling.

Key Features:

Super Heavy Payload Capacity: Safely handles single loads up to 400 Tons.
Multi-Axle Steering Coordination: Optimizes steering angles to reduce tire wear and ground shearing.
Comprehensive Safety Systems: Laser scanners, mechanical bumpers, and emergency stops tailored for massive loads.

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