Driven by clean energy, the global energy storage cabinet industry is developing rapidly. A key challenge remains: transporting ultra-heavy components weighing hundreds of tons (large battery packs, integrated frames). Traditional equipment (cranes, forklifts, air-cushion vehicles) struggles to balance load capacity, flexibility, automation—causing delays, high labor costs, and damage. This is where Lonyu’s 300 ton Heavy load AGV steps in. As a flagship heavy duty agv solution, it meets the unique needs of the industry, and the advanced automatic guided vehicle technology redefines the efficiency, safety and reliability in heavy handling.
What Is the 300 ton Heavy load AGV?
300 ton heavy duty agv is a high-performance heavy-duty AGV produced by Yu Long Company. It is specially manufactured for accurate extreme load transportation and is an ideal choice for energy storage cabinets. This is a key component of the automatic guided vehicle and an integrated solution of the flexible production lines.
Lonyu’s heavy duty agv series covers 1–1000 tons, and the 300 ton model is optimized for energy storage cabinets (200-300 ton of components, such as fully assembled devices) Unlike light/medium-duty automated guided vehicle systems for small parts, it’s rugged: moving oversized components smoothly (steering, shifting, rotating) without stability loss. This can protect the electronic equipment and structure of the cabinet, which can’t be subjected to rough handling.
It also has Lonyu’s self-developed agv management system—unlike generic heavy duty agv options. The system is integrated with production lines (including energy storage manufacturing) and can adapt to changes without manual reconfiguration.
Core Advantages of energy storage cabinet industry
Lonyu’s 300 ton Heavy load AGV has four core advantages, solving the industry’s top pain points—boosting efficiency, cutting costs, reducing risks.
1. Excellent load capacity and adaptability to environment
For energy storage manufacturers, load capacity is very important-this AGV can carry more than 500 tons and easily move 300 tons of integrated cabinets. Lonyu uses finite element analysis to optimize its body, prevent deformation, extending the life of heavy duty agv and avoid frequent replacements.
Its adaptability to the environment is also very important. Energy storage projects usually need outdoor/semi-outdoor installation, and temperature fluctuations, rain and snow will interfere with the operations. Thanks to the solid parts, this automated guided vehicle can work normally here. Unlike the hovercraft (which does not perform well on uneven ground), it can easily cope with outdoor terrain and ensure on-time deliveries.
Its self-developed differential drive device eliminates the shearing force in the process of movement, which is a common problem of heavy duty agv that damages the cabinets. Lowering the load pressure can keep the cabinets intact.
2. Advanced Intelligent Control for Seamless Integration
In the automatic production, the automated guided vehicle systems needs to work with existing platform, and this AGV has performed well in this respect. Its control system is directly connected with Party A’s MES, forming a closed loop: MES sends tasks to the AGV scheduler, and AGV scheduler schedules commands; Post-task, it feeds back.
This cuts manual work and errors like misplacing parts. The operator tracks the component by tracking its location on an electronic map.
For manufacturers, it means faster tasks and better visibility. E.g. Its auto weighing/center-of-mass display (with hydraulic suspension) ensures precise cabinet alignment, avoiding performance issues. The man-machine system is easy to use: workers can quickly issue orders without a lot of training.
Application Scenarios: energy storage cabinet industry
Although this automated guided vehicle is suitable for aviation, aerospace and railway, it is excellent in energy storage, supporting three key stages of the cabinet life cycle.
1, energy Storage cabinet production
Manufacturers move heavy parts (battery modules, frames) from workshops to workshop. Its capacity of 300 tons can easily handle these problems; Move the work in all directions without interrupting the workflow. Laser sensors ensures accurate delivery to workstations and avoids delay. For example, moving a 250-ton battery pack: automatically weighing to keep balance and avoid fatigue.
2. energy storage cabinet assembly
Accurate alignment is very important-its ultra-low design is connected with the workbench, and there is no additional lifting device (cranes are prone to errors) Dual-motor linkage allows workers to easily adjust the position of the cabinet to ensure perfect hole/connector alignment. Hydraulic suspension can prevent vibrations and protect sensitive parts. Unlike air-cushion vehicles (shifting under heavy loads), this heavy duty agv keeps cabinets stable.
3, energy storage cabinet installation
Post-production, cabinets are sent to sites (solar farms, industrial parks). Its environmental adaptability deals with the safe transportation of outdoor terrain (uneven ground, wet surface). Differential drive can prevent the ground from being damaged (saving concrete/asphalt) Safety features (laser detection, emergency stops) protect cabinets and on-site workers—e. If a worker enters its path, the laser sensor will slow down its speed.
Conclusion
Lonyu’s 300 ton Heavy load AGV is more than a heavy duty agv—it transforms energy storage cabinet handling, solving production, assembly, installation issues with strong capacity, intelligence, efficiency, safety. For manufacturers who meet the demand, this kind of automatic guided vehicle provides an advantage: cutting costs, speeding up production and ensuring the accurate handling of high-value cabinets.
In the era of clean energy, efficient storage production is the key-this automated guided vehicle enables manufacturers to expand their scale without sacrificing quality/safety. Whether manufacturing 200-ton battery modules or 300 ton integrated cabinets, it has met the needs of the rapidly growing energy storage industry and promoted its growth.
